Our
Prototype
We developed our prototype to test whether the physical qualities of EcoWear fabric, such as durability, color fastness, and texture, matched those of conventional denim. This allowed us to ensure that our sustainable process delivers the same high-quality look and feel that consumers expect from traditional denim.
Ring Dye Effect
Our prototype successfully achieved the iconic ring dye effect, where the yarn’s surface is dyed while the core remains white. This ensures that EcoWear fabric replicates the unique wash and fade effects characteristic of conventional denim. By maintaining this essential aesthetic feature, our prototype proves that EcoWear offers a sustainable alternative without compromising on the timeless appeal of traditional denim.
Warp Weft Differentiation
Our prototype successfully replicated the warp and weft differentiation, a key feature of conventional denim. In denim fabric, the warp yarns (yarn that runs vertically) are dyed while the weft yarns (yarn that runs horizontally) remain undyed, creating the signature contrast that defines denim’s look and feel. Our prototype achieved this effect since only the warp yarn is treated with cationizer, demonstrating that EcoWear can maintain the traditional aesthetics of denim.
Garment Dyeing
We created an undyed garment first and then dyed it using EcoWear’s reactive dye process. This demonstrated the feasibility of garment dyeing, showing how easily the fabric absorbs color after being stitched. The process was not only seamless but also much faster than conventional methods, highlighting EcoWear’s potential for efficient, on-demand production with minimal waste.
Color Range
We created prototypes in a variety of colors to showcase the limitless possibilities of EcoWear. Unlike conventional denim, which is restricted to shades of blue and black, EcoWear’s use of reactive dyes allows for a vibrant and diverse color range. This flexibility enables designers to explore new trends and cater to evolving consumer preferences without compromising sustainability.
